Precision 5-Axis CNC Machining for Complex Parts

HRD 5 axis CNC Machining Capabilities

5-axis CNC machining uses a machine tool that can move and rotate on five axes simultaneously to process parts. Its advantages include being highly suitable for manufacturing parts with complex designs and intricate details, precision, speed, and production efficiency.

5-axis machined parts	5-axis machined parts
Comparison of 3-axis, 4-axis, 3+2-axis, and 5-axis CNC machining
3-axis CNC machining Suitable for basic CNC machining operations. Cutting tools can move along three axes (X, Y, Z)	4-axis CNC machining Due to its ability to rotate along a horizontal axis, it is suitable for complex machining. (i.e. increase the rotation axis (A-axis).
3+2-axis CNC machining The cutting tool moves simultaneously on three axes and rotates on two indexing rotation axes. However, switching from three axes to a rotating axis requires constant repositioning.	5-axis CNC machining Cutting tools can move simultaneously along five axes. The 5-axis machine tool will move along three linear axes and two rotational axes.

5 axis cnc machining

5-axis machined parts

5 axis cnc machining

5-axis machined parts

Comparison of 3-axis, 4-axis, 3+2-axis, and 5-axis CNC machining

3-axis CNC machining

Suitable for basic CNC machining operations. Cutting tools can move along three axes (X, Y, Z)

4-axis CNC machining

Due to its ability to rotate along a horizontal axis, it is suitable for complex machining. (i.e. increase the rotation axis (A-axis).

3+2-axis CNC machining

The cutting tool moves simultaneously on three axes and rotates on two indexing rotation axes. However, switching from three axes to a rotating axis requires constant repositioning.

5-axis CNC machining

Cutting tools can move simultaneously along five axes. The 5-axis machine tool will move along three linear axes and two rotational axes.

Advantages of 5-axis CNC machining

5-axis CNC systems are still a good machining choice for many parts manufacturers, as they have the following prominent advantages:

Suitable for complex designs:
The most common reason why component manufacturers choose 5-axis CNC machine tools is that they are suitable for complex machine shapes. The 5-axis machine tool is very fast, and its additional motion allows for machining parts at different angles and radians.
Reduce reinstallation:
5-axis CNC machining does not require segmented manufacturing of parts, which require fixtures. This machine can approach workpieces at different angles with fewer settings
Reduce the cost of each component:
5-axis CNC machining eliminates time and cost as the machine operator does not come into contact with the workpiece; No need to re fix.
Better surface finish:
5-axis machines can achieve better surface finish in a shorter amount of time. You can ensure better surface smoothness by reducing vibration through the use of short cutting tools
Improve accuracy:
5-axis machines have zero or return functions, which can reduce inaccuracies caused by misalignment due to setting changes or removal of parts from the machine.
Faster cutting speed:
The tool length of 5-axis CNC machine tools is relatively short, which can ensure faster cutting speed, reduce tool load, minimize vibration and damage, thereby extending the service life of the tool.

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5 axis cnc machining

Huaruida also provides 5 axis machining service at a competitive price. Multiple sides can be processed at the same time with 5 axis machining, it is used to produce high precision and complex parts. Our mechanics are experienced in 5 axis cnc programming and processing

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How does 5 axis cnc machining work?

There are 4 steps to describe how 5 axis cnc machining works.

STEPS

Get a CAD model ready

To get 5 axis cnc machining parts, a proper CAD(computer aided design) model is necessary. there are some popular CAD software used by product designers or engineers for example: AutoCAD, SolidWorks.

In prototyping stage, product appearance, function, and manufacturing feasibility should be taken into consideration. A good CAD drawing should show operating features like holes, threads, critical dimensions indicated with tolerances, etc，

Model be converted to CNC readable code

CNC machines can only understand codes. Some CAD software can transform the files into G code. In other cases, CAM(computer aided manufacturing) software is needed. Production engineer or mechanics uses CAM software to create machining tool path and other machining instructions for CAD models, and converts them into codes readable to cnc machines.

There are some CAD software with CAM functions, i.g: AutoCad, SolidWorks, Fusion360, NX/UG. Commonly used CAM sorftware, i.g. Mastercam.

Setting up the machine

Before 5 axis cnc machining, there are several set up steps to complete. For example, determining the most suitable turning method and machines according to part quantity, cost, complexity, placing the work piece, fixture and machining tools accurately, setting up a series of machining parameters like cutting speed/depth, feed speed, adjusting and optimizing machining procedures...

Five axis cnc machining

When machine is set up correctly, 5 axis cnc machining process can process automatically in the cnc machines:

Rough machining: removing most of the material to shape the final structure.

Half-precision machining: improving dimensional precision and surface finish

Precision machining: Obtaining the required dimension and surface finish.

When machining completed, the part will be inspected before any post processing.

HuaRuiDa 5 axis machining Advantages

Fast Quotation

On work days, you will receive our offer within 24 hours.

100% Quality Inspection

Parts are 100% inspected before packaging

Low Cost

Given the advantage of in-house cnc machining and full industrial supply chain, cost can be controlled from material procurement to final parts delivery

5-axis machining Cooperation Flow

Unlike online quotation platforms, we produce and complete all the details of your parts in our own factories. Every step is professional and reliable to ensure your peace of mind.

Quotation & project Discussion

Once your drawings and project requirements are received, quotation will be provided within 24 hours.

Contract Confirmation

This process is to confirm quotation, such as quantity, material, surface treatments, etc. If everything ok, contract can be signed.

Deposit Payment

30% deposit is needed for production arrangements.

Production

Material will be purchased and examined, meanwhile our engineers get ready for cnc programming, machine set-up, fixture and cutting tools preparation, etc. In the whole production process, you will receive photos or videos for parts production.

Quality Inspection

From production to post processing, our production and quality inspection team uses micrometer, CMM, Rockwell hardness tester, etc to make sure parts compliant to drawings and requirements.

Balance Payment

70% balance payment is needed before delivery.

Packaging & Delivery

Parts will be safely packed and delivered as required. Tracking number will be sent to you once available.